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Polyurethane-based Panel Roof and Surface Coating Materials |
Ideal
combination in roof and front coating material :Polyurethane-based
Panel
Erk Çatı polyurethane-based roof and front coating panels are
composite products which are produced with polyurethane
filling injected between pre-formed painted and unpainted
double fold metal. In polyurethane-based panels, double fold
aluminum-coated, galvanized sheet, 55% aluminum-zinc coated
sheet or craft paper can be used according to preference.
Bringing together various researches and tests performed under
different weather conditions and polyurethane & metal in the
same product, Erk Çatı provides polyurethane-based panel
which is the ideak roof and front coating material for the use
of its customers with Erk Çatı quality and assurance.
21st century quality from “Uninterrupted Panel Production
Line”
Carrying up-to-date technology to the production line in its
facilities, Erk Çatı lives the pride of providing the
products of 21st century from today with “uninterrupted panel
production line”. Having been passed through various
production stages on the two uniterrupted panel production
line existing in the Arslanbey facilities of Erk Çatı, the
polyurethane-based panels are provided for use through Erk
Çatı authorized dealers throughout Turket as a symbul of
quality.
Erk Çatı has a production capacity of over 5.500.000 m2 in
its facilities established on an area of 33.000 m2.
Quality Production in Four Stages
Polyurethane-based panelstransforms into unique products
passing through the following stages on the uninterrupted
production line in Erk Çatı Arslanbey facilities :
1.Metal rolls entering the production line from one end, takes
the form that constitutes the bottom and top surface of the
panel by getting shaped on the corrugating lines.
2.Follows this stage, the process of polyurethane injection
between the two surfaces on the polyurethane filling line.
3.Completing its chemical reaction on the moving band press,
forms a “composite” panel together with the plates on the
surface.
4.Getting cut in the desired lengths and quantity, are
circumscribed and upon the completion of the curing period of
48 hours are set forth ready for shipping.
What
is polyurethane?
Polyurethane is the general definition for a large family of
materials which is available in various types such as potency,
surface tissue, pressure resistance and intensity. Formed as a
result of entering into reaction of two components called
polyol and isocyanate with each other, the types of
polyurethane which are used for heat insulation are named as
Rigid Polyurethane Tough Foam. Rigid Polyurethane Tough Foam
divides into two groups in itself according to the application
method:
1.By injecting into a volume (Polyurethane-based Panel, Heat
Insulation Plate, Refrigerator, Cold Room, Truck Body, Pipe
and Tank insulations, etc.)
Erk Çatı provides total solutions for heat insulation
problems by applying both of the techniques with 100%
Erk Çatı assurance. |
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 Polyurethane-based Panel Is By
All Means Advantageous
“Superior”
properties of the material reflecting on the product
Transforming metal and polyurethane into a composite product by
using them together, Erk Çatı has reached at the result of that
polyurethane-based panel ensures the final solution against
different weather conditions in all the regions of Turkey. The
panels which are manufactured in required thicknesses with
calculation method determined according to the heat conditions of
every region, are not only giving an excellent result in roof and
front coating but terminates heat problem as well.
Polyurethane-based
panel causes to gain by all means…
Many architects, engineers and builders who prefer polyurethane-based
panel know well that products manufactured with Erk Çatı quality
cause to gain by all means.
• Thanks to “Uninterrupted Panel Production Line” technology with
which polyurethane panels are produced, intensity of homogeneous
foam is obtained in the product, and also adhering property with a
high value between polyurethane and metal is ensured. (1.0 kg/cm2)
•Polyurethane the one with the most perfect heat conductivity value
(l)
among heat insulation materials.
• Erk Çatı can make production with the required thickness
according to local conditions, condition of working environment and
desires. Regarding information such as humidity intensity of the
region, minimum temperature, inner temperature of the enterprise,
“condensation temperature limit” is determined; condensation problem
disappears due to this calculation.
• Because the panels are resistant against deformation and breaking,
they can show high resistance against pressing and suction loads.
These superior properties ensures that the panels can be used safely
for years without need of periodical maintenance.
• The rapid shipping and assembly in the scope of services provided
by Erk Çatı authorized dealers thoroughly; cause to save labour and
time and consequently cost.
• The panels with high load bearing capacity within large beam
intervals, provides significant economy also in the carrying system
of roofs and buildings thanks to their lightness.
• Panels are not affected by rain /snow or high/low temperature
differences. Thanks to the metal coatings on the inner and outer
surface, they don’t let water inside their body and can be used with
confidence even at very low slopes.
The most efficient results
based on formulas
Application of polyurethane with a thickness suitable for the
different heat conditions dominating various regions, has great
significance for maintaining 100% heat insulation.
If the inner surface temperature of the panel is lower than the
condensation limit of the water vapour in the air inside the
structure, the water vapour touching the surface condensates and
water drops appear on the surface.
Formüllere dayanan en verimli sonuçlar
Farklı bölgelerde hakim olan farklı ısı koşullarına uygun
kalınlıkta poliüretan uygulaması, % 100 ısı yalıtımı sağlanması
açısından çok büyük önem taşır. This is called “perspiration.” The
polyurethane thickness coating the structure must provide an inner
surface temperature that will prevent the water vapour in the air
from condensating due to inner/outer temperature differences. To
calculate the polyurethane thickness that will ensure this easily,
it is sufficient only to know the inner environmental temperature
(Ti), the outer environmental temperature (To) and the inner
environmental humidity rate (%) that will appear in the structure.
Factors such as dimensions and quantity of the windows and the
doors, being single or double fold of the glass on the windows
also affects heat loss.
The following simple formula and the operation to be made, is only
for the calculation of the polyurethane thickness that will cover
the roof and the front. |
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CA 35/1000
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CA 35/1000
Polyurethane-based Roof Panel |
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Useful
Width (mm): 1000 |
CE 1000
CE 1000
Polyurethane Surface Panel |
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Useful
Width (mm): 1000 |
CEG 1000
CEG 1000
Polyurethane-based Hidden Screw Surface Panel |
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Useful
Width (mm): 1000 |
CA 75/600
CA 75/600
Polyurethane-based Terrace Roof Panel |
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Useful Width
(mm): 600
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Polyurethane-based Panel Assembly Instructions
As a
perfect product for heat insulation and noise isolation,
polyurethane panels provides many advantages for users when compared
with other alternatives. The tests applied fastidiously till the
products are manufactured and made ready for shipping in the
facilities, are one of the significant factors to achive excellence;
however also the users must care about some instructions to ensure
the highest efficiency when assembling the panels.
1.
One
of the most important points to pay attention before starting to
mount is to determine the direction of the wind. The assembly must
be performed towards the opposite direction of the wind.
2. Number of hooks and screws must be determined as to the
strength of the wind and the quantity required by the details.
(Minimum 2.5 pieces/m2)
3. Attention must be paid in order not to crush the plates
during assembly; when walking on the roof, rubber shoes with flat
base and without heels and planks must be used.
4. The plates must be overlapped on each other at least 15 cm
on the roof, and at least 10 cm on the surface.
5. For lengthwise conjunctions pop rivets must be applied
with 35-40 cm. Intervals.
6. Points open to wind effects such as eaves and edges must
be attached to horizontal beams with more frequent intervals.
7. On roofs with low inclination, silicone must be applied to
conjunction places.
8. In order to avoid direct contact of materials such as
steel horizontal beam, concrete and plaster with metal, the
horizontal beams must be insulated with paint or any suitable
material.
Connection of Polyurethane Panels To Each Other
Lengthwise Basis
The most practical application when connecting panels to each other
is “POP RIVET.” It is applied as approximately 4 pieces per one
square meter of the roof surface.
Transversal Basis
Hooks or screws are used when connecting panels to horizontal beams
or to each other. Approximately 2.5 pieces of elements are required
per one square meter of roof surface.
| Mounting Instructions for the Highest
Efficiency |
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1. Use of basis and silicon |
2. Puncturing with drill and use of pattern |
3. Locating stout |
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4. Screw assembly |
5. Spraying silicone before cap |
6. Fixing the cap |
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7. Rivet from side |
8. Locating ridg |
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Polyurethane Panel Accessories for “Perfect” Solution
Dört dörtlük"
Çözüm İçin Poliüretanlı Panel Aksesuarları
As the
leading company of Turkey in production of roof and front coating
materials, Erk Çatı provides “perfect” solutions for users by
manufacturing not only the basic products but the standard
accessories which can be used with these products as well. Every
standard accessory produced also provides an aesthetical look for
the buildings like other Erk Çatı products do, besides their
functionality and practicality.
Sheet accessories
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Corrugated Ridge File - 0.70x932x500 mm |
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Flat Ridge File - 0.70x610x3000 mm |
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Flat Eave Bottom - 0.70x405x3000 mm. |
Top Plaster End - 0.70x405x3000 mm. |
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Edge Coating - 0.90x610x3000 mm. |
Side Plaster End - 0.90x405x3000 mm. |
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Aluminum accessories
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Oluklu Mahya - 0.70x932x500 mm. |
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Düz Mahya - 0.70x605x3000 mm. |
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Özel Saçak Altı - 0.70x932x400 mm. |
Üst Sıva Dibi - 0.70x403x3000 mm. |
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Özel Sıva Dibi - 0.70x932x400 mm. |
Kenar Kaplama - 0.90x605x3000 mm. |
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Düz Saçak Altı - 0.70x403x3000 mm. |
Yan Sıva Dibi - 0.90x403x3000 mm. |
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